Inox Ti Line 10-3-500-AI-TI

SCAME Forni Industriali Spa – Inox Ti Line 10-3-500-AI-TI

Continuous conveyor belt furnace with metal muffle for containment of nitrogen and hydrogen controlled atmosphere generated from external deposits for the annealing of silver and golden tubes.

Refurbished second hand furnace with upper and lower heating complete with automation and winscame software, including replacement muffle.

Technical data:

  • Maximum working temperature: 1.100°C
  • Maximum furnace temperature: 1.120°C
  • Heating zone length: 5000 mm
  • Conveyor belt width: 100 mm
  • Usable height: 30 mm
  • Electric supply: 3 x 400 V 50 Hz
  • Installed power: 56 kW
  • Average consumption: 32 Kw
  • Purging and safety nitrogen consumption in case of lack of electric energy or 10 minutes at start up and stop or in case of lack of hydrogen: 2,0 ÷ 2,5 Nm3/h
  • Nitrogen working consumption: 0,0 ÷ 0,5 Nm3/h e 1,5 ÷ 2,5 Nm3/h on the barriers
  • Hydrogen working consumption: 2,5 ÷ 3,5 Nm3/h
  • Type of the components to treat: silver and golden tubes
  • Dimensions of the components: various
  • Hourly production in relation to weight / volume of the components: variable
  • Conveyor belt speed: up to  500 mm/min
  • Load on conveyor belt: up to  5,0 Kg/linear meter

Inox Line 50-20-300-AI

SCAME Forni Industriali Spa – Inox Line 50-20-300-AI

Continuous conveyor belt furnace with metal muffle for containment of nitrogen and hydrogen controlled atmosphere generated from external deposits for stainless steel solution annealing and brazing of stainless steel parts comes complete with:

  • Computerized system with winscame program
  • UPS configuration
  • Automatic elongation group for conveyor belt with compressed air and alarm signal for belt cutting

Technical data:

  • Maximum working temperature: 1.100°C
  • Maximum furnace temperature: 1.120°C
  • Heating zone length: 2600 mm
  • Conveyor belt width: 500 mm
  • Usable height: 200 mm
  • Adjustment zones: 3+3 SCR
  • Electric supply: 3 x 400 V 50 Hz
  • Installed power: 80 kW
  • Average consumption: 65 Kw
  • Nitrogen pression: 7 bar
  • Purging nitrogen consumption for 10 minutes at start up and stop: 25 ÷ 30 Nm3/h
  • Safety nitrogen consumption in case of lack of electric energy : 25 ÷ 30 Nm3/h
  • Nitrogen working consumption on the barriers: 0,0 ÷ 10,0 Nm3/h
  • Hydrogen pressure: 7 bar
  • Hydrogen working consumption: 25 ÷ 35 Nm3/h
  • Water pressure: 2 bar minimum
  • Water working consumption: up to 3,0 m3/h a 20°C
  • Hourly production: 150 kg/h nominal
  • Conveyor belt speed: up to 1000 mm/min
  • Load on conveyor belt: up to 25 Kg/linear meter

Inox Line 70-20-500-AI

SCAME Forni Industriali Spa – Inox Line 70-20-500-AI

  • Maximum working temperature: 1.100°C
  • Maximum furnace temperature: 1.120°C
  • Total length: 27218 mm
  • Heating zone length: 5000 mm
  • Conveyor belt width: 700 mm
  • Usable height: 200 mm
  • Adjustment zones: 4+4 SCR
  • Electric supply: 3 x 400 V 50 Hz
  • Installed power: 265 kW
  • Average consumption: 186 Kw
  • Safety and purging nitrogen consumption: 40÷50 Nm3/h in case of lack of electric energy or 10 minutes at start up and stop or in case of lack of hydrogen
  • Nitrogen working consumption: 8÷12 Nm3/h and 18 Nm3/h on the barriers
  • Hydrogen working consumption: 21 ÷ 50 Nm3/h
  • Working water consumption: 2,6 ÷ 3,5 m3/h at 20°C inlet
  • Hourly production: 300 kg/h nominal
  • Conveyor belt speed: up to 600 mm/min
  • Heat treatment: brazing and solution annealing

SCAME GOING GREEN

The environmental impact of using industrial furnaces in controlled atmosphere has always been significant and it is a considerable impact issue caused by:

– CO and CO2 emissions
– high electrical consumption
– end of the life cycle of used materials.

The GREEN LINE furnaces manufactured by SCAME aim at the following improvements by means of innovative technologies:

– zero CO and CO2 emissions
– electrical consumptionon reduced by 20%
– use of materials, 90% of which consists of renewable resources.

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Brazing Line 50 – 15 – 260

SCAME Forni Industriali Spa – Brazing Line 50 – 15 – 260

  • Maximum working temperature: 1150 °C
  • Total length: 16,6 m
  • Usable heating zone: 2600 mm
  • Conveyor belt width: 500 mm
  • Usable height: 150 mm
  • Hourly production: 200 kg/h nominal
  • Installed power: 65 kW
  • Methane consumption: 8,5 Nm³/h and up to 25 Nm³/h on the barriers

Inox Line 50 – 20 – 260 – AI (refurbished in 2020)

SCAME Forni Industriali Spa – Inox Line 50 – 20 – 260 – AI Refurbished in 2020

  • Maximum working temperature: 1100 °C
  • Total length: 19,5 m
  • Usable heating zone: 2600 mm
  • Conveyor belt width: 500 mm
  • Usable height: 200 mm
  • Hourly production: 100 kg/h nominal
  • Installed power: 74 kW
  • Hydrogen consumption: 25÷30 Nm³/h
  • Nitrogen consumption: 25÷30 Nm³/h and up to 5 Nm³/h on the barriers

A new innovative customer service: ScameBot

SCAME Forni Industriali Spa in line with its aim of providing state-of-the-art solutions, faces the challenge of the customer and after-sales services, in order to reach the maximum technological level – in this field too – through a continuous process of innovation and research.

The optional package ScameService adds the guarantee of a prompt, high-quality and efficient customer service –  anywhere in the world – to each line of the portfolio by SCAME Forni Industriali SpA, while maintaining a high know-how level that marks our team of experts, but without the need for their presence on-site.

SCAME Forni Industriali SpA technicians can give solutions, assistance and support for any problems arising during the use, maintenance and management of our production lines, through two revolutionary tools – ScameBot and ScameAssist – both integrating part of the package ScameService, the first one engineered for the Diagnostics and the latter for the Operativity.

ScameBot

Scamebot is a revolutionary robot for remote communication with autonomous movement, remotely manoeuvrable, which allows Scame technician to connect with the customer’s operator/maintenance worker – wherever they are located – providing a physical presence where this is not possible.
SCAME Forni Industriali SpA is able to pilot Scamebot around the machinery thanks to the

– wide visual field of its cameras
– “Self-Driving” sensor, helpful to avoid obstacles in its path
– stabilizer that ensures balance
– motorized adjustment in height

All these functionalities allow us to verify, supervise, check and diagnose problems, as well as come up with solutions and show the customer’s technicians how to intervene.

A new innovative customer service: ScameAssist

SCAME Forni Industriali Spa in line with its aim of providing state-of-the-art solutions, faces the challenge of the customer and after-sales services, in order to reach the maximum technological level – in this field too – through a continuous process of innovation and research.

The optional package ScameService adds the guarantee of a prompt, high-quality and efficient customer service –  anywhere in the world – to each line of the portfolio by SCAME Forni Industriali SpA, while maintaining a high know-how level that marks our team of experts, but without the need for their presence on-site.

SCAME Forni Industriali SpA technicians can give solutions, assistance and support for any problems arising during the use, maintenance and management of our production lines, through two revolutionary tools – ScameBot and ScameAssist – both integrating part of the package ScameService, the first one engineered for the Diagnostics and the latter for the Operativity.

ScameAssist

ScameAssist is a wearable compact device, equipped with a micro high-resolution display, headphones, microphone and a camera. It’s got the same potentialities and functionalities of an Android device, and once connected to a Wi-Fi network, it can connect SCAME Forni Industriali SpA technician with the customer’s operator at the equipment to be maintained.

The customer’s technician therefore can be guided in the specific operations to be carried out to restore damages or in the proper settings of the equipment, following SCAME Forni Industriali SpA technicians indications, who can see all the actions done by the operator.

SCAME Forni Industriali SpA technician, through the micro display can also send diagrams and graphic instructions to execute various tasks.

SCAME Oil Hardening Line and Salt Hardening Line

The Brochure can be viewed on the button below.

In the field of heat treatments such as quenching and tempering, carburizing and carbonitriding Scame Forni Industriali S.p.A. has developed a variety of equipments, providing more than 50 production lines in the last few years.

The experience acquired in numerous fields of application where our equipments are used and the ability of Scame forni industriali S.p.A. to adapt the «heat treatment» technology to the application and needs of the customers, nowadays lead to provide two types of specific production lines for vegetal or mineral oil quenching and tempering, and salt bath quenching and tempering.

The OHL lines the vegetal or mineral oil quenching and tempering heat treatment of carbon steel components, with protective atmosphere made of or nitrogen-methanol with enrichment of propane and and ammonia; they can be equipped with tipping loaders and drum washing machines or washing pieces conveyor belt and Carbon potential control.

The SHL are specifically engineered for martempering quanching treatment of mild steel components, with salts tank equipped with a ventilator to thermoadjust the salt temperature, optional washing with drum washing machine or with water tanks with salt retrieval, protective atmosphere made of endogas or nitrogen-methanol with propane and ammonia enrichment.

SCAME Forni Industriali Spa strengthens its presence in Mexico

January 2020 – SCAME Forni Industriali, a company active the early 80’s in manufacturing industrial equipment for the innovative heat treatment of mild and stainless steel, noble and precious metals, inaugurates the new year with the installation of the fourth industrial furnace in Mexico, strengthening the business relationship with one of the biggest manufacturers and suppliers of automotive components in the world.

The modern equipment, a continuous conveyor belt furnace Inox Line for the for solution annealing and brazing with nickel or copper of stainless steel parts with flat or «hump-back« operation, fully meets essential factors such as technology and innovation, achieved by SCAME Forni Industriali over the past 30 years of activity  fully grown in the field of innovative heat treatments.

Characteristics of the Inox Line furnace:

  • Continuous conveyor belt furnace with metal muffle for containment of hydrogen controlled atmosphere;

  • Hourly production100 kg/h;

  • Operating speed up to 300 mm;

Advantage of the Inox Line furnace:

  • Possibility to work in 100% hydrogen in the heating zone in total safety for the environment around;

  • Possibility to continuously control the dew point;

  • Very quick adjustement for production start;

  • investment in terms of time production.

Please visit the Inox Line section on the official website SCAME Forni Industriali for a more complete overview of the equipment, with the possibility to visualize the technical data sheet and a short video demonstration.